Frymaster FPLHD365 User Manual

The Frymaster FPLHD365 is a high-efficiency, gas-fired fryer designed for commercial kitchen use. It features a 65-pound shortening capacity, solid-state temperature controls, automatic basket lifts, melt cycle, cold zone, and high-limit safety controls. Below are key sections for safety, features, installation, operation, maintenance, troubleshooting, and specifications.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Utilities 7. Operating Procedures 8. Cleaning & Maintenance 9. Safety Features 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Stainless steel fry pot, solid-state thermostat, automatic basket lift system, melt cycle, cold zone, high-limit safety thermostat, pilotless ignition, and digital temperature display.

Feature	Description
Frying Capacity	65 lbs shortening capacity
Heating System	High-efficiency gas-fired burner
Temperature Control	Solid-state thermostat with digital display
Basket Lift	Automatic electric lift system
Melt Cycle	Automatically melts solid shortening
Cold Zone	Lower area for food particle collection
Safety Controls	High-limit thermostat and flame failure device
Ignition System	Pilotless electronic ignition
Construction	Stainless steel exterior and fry pot
Power Requirements	120V AC, 60Hz for controls and lift

Installation

Unpack and inspect for damage. Position on level, stable surface with proper clearance.

Location: Place on non-combustible surface with 6-inch clearance from walls.
Gas Connection: Connect to appropriate gas supply (natural or LP) using approved piping.
Electrical Connection: Plug into grounded 120V outlet for controls and lift motor.
Ventilation: Ensure adequate overhead ventilation hood is installed.
Leveling: Adjust leveling legs to ensure fryer is perfectly level.

WARNING! Installation must be performed by qualified technician in accordance with local codes. Ensure gas connections are leak-tested before operation.

First-Time Setup

After installation, prepare fryer for initial use.

Fill with Shortening: Add high-stability frying shortening to fill line.
Power On: Turn main power switch to ON position.
Set Temperature: Use thermostat to set desired frying temperature (typically 325-375°F).
Initiate Melt Cycle: Press MELT button to begin melting solid shortening.
Test Basket Lift: Operate lift controls to ensure proper function.
Heat to Temperature: Allow fryer to reach set temperature before first use.

CAUTION! Never operate with insufficient shortening. Always monitor during initial heat-up.

Specifications

Model: FPLHD365
Shortening Capacity: 65 lbs
Heat Input: 120,000 BTU/hr (natural gas)
Temperature Range: 200°F to 375°F
Recovery Rate: 30°F per minute
Fry Pot Dimensions: 20" L x 16" W x 14" D
Electrical: 120V AC, 60Hz, 5 amps
Gas Connection: 3/4" NPT
Dimensions (HxWxD): 36" x 24" x 28"
Shipping Weight: 285 lbs

Controls and Settings

Control Panel: POWER switch, THERMOSTAT control, DIGITAL DISPLAY, BASKET LIFT controls, MELT button, HOLD/WARM button.

Thermostat: Rotate knob to set desired temperature (200-375°F). Digital display shows actual temperature.

Basket Lift: UP/DOWN buttons control automatic lift. Timer function available on some models.

Melt Cycle: Activates low-temperature melting of solid shortening (175°F).

Hold/Warm: Maintains shortening at lower temperature during idle periods.

High-Limit Thermostat: Safety device that cuts power if temperature exceeds safe limit.

Connecting Utilities

Gas: Connect to appropriate supply with shut-off valve. Electrical: Plug into grounded outlet.

Turn off all utilities before connecting.
Gas: Use pipe thread sealant approved for gas. Pressure test for leaks.
Electrical: Ensure proper grounding. Use dedicated circuit if possible.
Ventilation: Connect to approved exhaust hood system.

Tip: Have qualified technician verify all connections before first use.

Operating Procedures

Daily operation for consistent frying results.

Preheat: Allow fryer to reach set temperature (green indicator light).
Load Baskets: Fill baskets no more than 1/2 full for proper oil circulation.
Lower Baskets: Press DOWN button to submerge food.
Set Timer: Use separate timer or built-in timer if equipped.
Lift Baskets: Press UP button when cooking complete. Allow to drain.
Empty Baskets: Transfer food to holding station.
Between Batches: Allow temperature to recover before next load.
End of Day: Turn to HOLD/WARM or power off completely.

WARNING! Never leave hot oil unattended. Keep area clear of flammable materials.

Cleaning & Maintenance

Regular maintenance ensures optimal performance and safety.

Daily: Skim loose particles, wipe exterior with damp cloth.
Weekly: Filter shortening, clean fry pot (when cool).
Monthly: Inspect burners, check gas connections.
As Needed: Replace shortening based on usage and quality.

Cleaning Solution: Use approved fryer cleaner. Rinse thoroughly.

CAUTION! Always power off and allow to cool completely before cleaning. Never use water on hot oil.

Safety Features

High-limit thermostat: Cuts power if temperature exceeds safe limit. Flame failure device: Shuts off gas if flame extinguishes. Cold zone: Collects food particles below heating elements to prevent burning. Automatic shut-off: Activates if fry pot overheats.

Regulatory Information

UL and NSF certified. Complies with ANSI Z83.11 standards for gas-fired fryers. Manufactured to meet commercial kitchen equipment requirements. For support, contact Frymaster Technical Service at 1-800-221-4583 or visit www.frymaster.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No ignition	Gas supply, power	Check gas valve; verify power is on; reset high-limit.
Poor recovery	Thermostat setting, gas pressure	Verify thermostat setting; check gas pressure.
Uneven cooking	Level, shortening level	Ensure fryer is level; check shortening level.
Basket lift not working	Power, motor	Check electrical connection; listen for motor hum.
Temperature fluctuation	Thermostat, sensor	Calibrate thermostat; check sensor connection.
Excessive smoke	Old shortening, overheating	Replace shortening; check thermostat calibration.

Reset Procedure: Turn power off for 30 seconds, then restart.

Service: 1-800-221-4583; www.frymaster.com