Frymaster FPRE180 User Manual

The Frymaster FPRE180 is a high-efficiency gas fryer designed for commercial food service operations. It features a 180 lb shortening capacity, high-efficiency tube-type heat exchanger, solid-state temperature control, automatic basket lifts, melt cycle, and built-in filtration system. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Stainless steel fry tank, tube-type heat exchanger, solid-state temperature controller, automatic basket lift system, built-in filter system, melt cycle, and high-limit safety thermostat.

Feature	Description
Frying Capacity	180 lb shortening capacity
Heat Exchanger	High-efficiency tube-type design
Temperature Control	Solid-state digital controller
Basket Lift	Automatic hydraulic lift system
Filtration System	Built-in pump and filter
Melt Cycle	Automatic solid shortening melt
Safety Features	High-limit thermostat, flame failure device
Construction	304 stainless steel exterior
Gas Type	Natural gas or propane (LP)
Power Requirements	120V AC, 60Hz for controls

Installation

Unpack and inspect contents. Place on level, stable surface with proper clearance.

1. Location: Install in well-ventilated area with minimum 6-inch clearance from walls.
2. Gas Connection: Connect to appropriate gas supply line using pipe thread compound.
3. Electrical Connection: Connect to 120V AC grounded outlet.
4. Venting: Connect to approved exhaust hood system.
5. Leveling: Adjust leveling feet to ensure proper oil drainage.

WARNING! Installation must be performed by qualified technician. Ensure all local codes are followed.

First-Time Setup

Complete installation before initial startup.

1. Fill with shortening: Add solid shortening to proper level mark.
2. Power on: Turn main power switch to ON position.
3. Set melt cycle: Press MELT button to begin shortening melt.
4. Set temperature: Use temperature control to set desired frying temperature (typically 325-375°F).
5. Test operation: Run through complete cycle including filtration test.

CAUTION! Never operate without proper shortening level. Allow complete melt before frying.

Specifications

• Model: FPRE180
• Shortening Capacity: 180 lbs
• Gas Input: 180,000 BTU/hr (natural gas)
• Gas Connection: 1" NPT
• Electrical: 120V AC, 60Hz, 15A
• Dimensions: 42" W x 36" D x 42" H (approx)
• Weight: 450 lbs (empty)
• Temperature Range: 200°F to 375°F
• Recovery Rate: 45°F per minute at full load
• Construction: 304 stainless steel

Controls and Settings

Control Panel: POWER switch, TEMPERATURE control, HEAT indicator, MELT button, FILTER button, BASKET LIFT controls.

Temperature Control: Digital setpoint and display. Adjust using up/down arrows.

Melt Cycle: Press MELT to begin automatic solid shortening melt. Cycle completes automatically.

Filter System: Press FILTER to activate built-in filtration. Includes timer for filter duration.

Basket Lift: Manual controls for raising/lowering baskets. Automatic timer available.

Safety Controls: High-limit thermostat (factory set), flame failure device, overtemperature protection.

Connecting Utilities

Gas: 1" NPT connection for natural gas or LP. Electrical: 120V AC grounded outlet. Venting: Connect to commercial exhaust hood.

1. Turn off all utilities before connecting.
2. Gas line must include shutoff valve within 6 feet.
3. Electrical connection must include disconnect switch.
4. Venting must meet local mechanical codes.
5. Test for gas leaks using soap solution.

Tip: Have gas connection pressure-tested by qualified technician.

Operating Procedures

Daily operation procedures for consistent results.

1. Startup: Turn power ON, verify shortening level, set temperature.
2. Preheat: Allow 20-30 minutes to reach set temperature.
3. Loading: Load baskets evenly, do not exceed recommended weight.
4. Frying: Lower baskets, set timer, monitor cooking.
5. Lifting: Raise baskets, allow proper drain time.
6. Shutdown: Turn temperature to OFF, allow cooling before cleaning.
7. Filtration: Filter shortening daily or as needed for product quality.

WARNING! Never leave operating fryer unattended. Keep area clear of flammable materials.

Filtration System

Built-in pump and filter system for daily maintenance.

1. Prepare: Ensure shortening is at proper temperature (250-275°F).
2. Drain: Open drain valve, allow shortening to flow to filter tank.
3. Filter: Press FILTER button, system will pump through filter paper.
4. Return: After filtering, pump returns clean shortening to fry tank.
5. Clean: Dispose of used filter paper, clean filter housing.

Filter daily for best results and extended shortening life.

Care & Cleaning

Daily and weekly maintenance procedures.

Daily: Filter shortening, wipe exterior with damp cloth, clean baskets and tools.

Weekly: Complete fry tank cleaning, inspect burners, check all connections.

Monthly: Inspect safety controls, verify temperature calibration, check gas pressure.

CAUTION! Always turn off and cool before cleaning. Never use water on hot shortening.

Regulatory Information

UL and NSF certified for commercial use. Complies with ANSI Z83.11 standards. Gas connections must comply with NFPA 54. Electrical connections must comply with NFPA 70. Installation must meet all local health and safety codes. For support, contact Frymaster Technical Service at 1-800-221-4583 or visit www.frymaster.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No ignition	Gas supply, pilot, ignition	Check gas valve, verify pilot, check ignition system.
Poor recovery	Gas pressure, thermostat	Check gas pressure, verify thermostat calibration.
Temperature fluctuation	Thermostat, sensor	Calibrate thermostat, check sensor connection.
Filter not working	Pump, motor, clog	Check pump operation, verify motor, check for clogs.
Basket lift issues	Hydraulic fluid, motor	Check fluid level, verify motor operation.
Excessive smoke	Dirty shortening, temperature	Filter shortening, verify temperature setting.

Reset: Turn power OFF for 30 seconds to reset electronic controls.

Service: 1-800-221-4583; www.frymaster.com