Frymaster HD150G User Manual

The Frymaster HD150G is a high-capacity commercial deep fryer designed for professional kitchens, featuring a 150-pound shortening capacity, high-efficiency heating system, digital temperature controls, automatic basket lifts, built-in filtration system, stainless steel construction, safety interlocks, and energy-saving modes. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Utilities 7. Operating Procedures 8. Safety Features 9. Cleaning & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Stainless steel fry tank with heating elements, Digital Control Panel, Automatic Basket Lift System, Built-in Filtration Unit, Drain Valve, Temperature Probes, Safety Interlocks.

Feature	Description
Frying Capacity	150 lbs shortening capacity
Heating System	High-efficiency tubular heating elements
Temperature Control	Digital thermostat with ±5°F accuracy
Basket Lift	Automatic electric lift system
Filtration System	Built-in pump filter with paperless option
Construction	304 stainless steel exterior and tank
Power Requirements	208-240V AC, 3-phase, 60Hz
Safety Features	High-limit thermostat, door interlocks
Energy Saving	Idle mode reduces temperature when not in use
Melt Cycle	Automatic solid shortening melt function

Installation

Unpack and inspect for shipping damage. Position on level, stable floor.

Location Requirements: Ensure adequate ventilation, minimum 6 inches clearance from walls.
Electrical Connection: Connect to dedicated 208-240V, 3-phase power supply with proper grounding.
Gas Connection (if equipped): Use approved gas line with shut-off valve; check for leaks.
Ventilation: Connect to overhead exhaust hood meeting local codes.
Leveling: Adjust leveling feet to ensure proper oil distribution.

WARNING! Installation must be performed by qualified technician. Ensure all utilities are disconnected during installation.

First-Time Setup

After installation, perform initial setup and seasoning.

Fill with Shortening: Add high-quality frying shortening to fill line.
Power On: Turn main power switch to ON position.
Set Temperature: Use digital controls to set desired frying temperature (typically 325-375°F).
Melt Cycle: If using solid shortening, activate melt cycle to liquefy.
Seasoning: Heat oil to 350°F for 30 minutes before first use.
Test Basket Lift: Operate automatic lift to ensure proper function.

CAUTION! Never operate without oil or shortening. Allow proper heat-up time before frying.

Specifications

Model: HD150G
Capacity: 150 lbs shortening
Temperature Range: 200-375°F
Heat Recovery: 60°F/minute at full load
Power: 208-240V, 3-phase, 60Hz, 24kW
Gas Input (if equipped): 120,000 BTU/hr
Dimensions: 36"W x 30"D x 42"H
Weight: 450 lbs (empty)
Basket Size: 12" x 16" (standard)
Filtration Rate: 150 lbs in 3-4 minutes

Controls and Settings

Digital Control Panel: POWER switch, Temperature Set buttons, Basket Lift controls, Timer, Filter Cycle button, Melt Mode.

Display Indicators: Actual temperature, Set temperature, Timer countdown, Error codes, Filter status.

Temperature Control: Set desired frying temperature (200-375°F). Timer: Programmable 0-15 minutes. Basket Lift: Manual/Auto modes with adjustable height. Filter System: Manual or automatic activation. Melt Mode: For solid shortening. Safety Settings: High-limit thermostat (factory set), door interlock bypass.

Connecting Utilities

Electrical: 208-240V, 3-phase with proper circuit breaker. Gas: Approved gas line with shut-off valve (if equipped). Ventilation: Overhead hood meeting NFPA 96.

Turn off all utilities before connecting.
Electrical: Connect L1, L2, L3, Ground wires to terminal block.
Gas: Use pipe thread sealant approved for gas; pressure test for leaks.
Ventilation: Ensure hood extends 6 inches beyond fryer on all sides.

Tip: Have utilities verified by licensed electrician/plumber before first use.

Operating Procedures

Daily frying operations and best practices.

Preheat: Allow 15-20 minutes to reach set temperature.
Loading: Fill baskets no more than ½ full for proper oil circulation.
Frying: Lower baskets slowly; set timer for product.
Lifting: Use automatic lift or manual override.
Draining: Allow baskets to drain over fry tank for 10-15 seconds.
Filtering: Filter oil daily or as needed based on usage.
Shutdown: Turn to idle mode at end of day; full shutdown for extended periods.

WARNING! Never leave hot oil unattended. Keep water away from hot oil to prevent violent splattering.

Safety Features

High-Limit Thermostat: Prevents overheating (factory set). Door Interlocks: Prevents operation when access doors are open. Ground Fault Protection: Built-in GFCI for electrical safety. Oil Level Sensor: Prevents heating if oil is too low. Emergency Stop: Red button for immediate shutdown.

Cleaning & Maintenance

Daily: Wipe exterior with damp cloth; clean crumb tray. Weekly: Filter oil; clean interior surfaces with approved cleaner. Monthly: Inspect heating elements; check all connections.

CAUTION! Always disconnect power and allow to cool completely before cleaning. Never use water spray or pressure washers.

Regulatory Information

UL Certified for commercial use. NSF International certification. Meets ANSI/UL 197 standards for commercial electric fryers. For gas models: AGA certified. Copyright © Frymaster, LLC. For support, visit www.frymaster.com or contact 1-800-221-4583.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No power	Circuit breaker, main switch	Check circuit breaker; ensure main switch is ON.
Oil not heating	Thermostat, elements, oil level	Check thermostat setting; verify elements; ensure proper oil level.
Temperature fluctuation	Thermostat calibration, element issues	Recalibrate thermostat; check element connections.
Basket lift not working	Motor, limit switches, power	Check lift motor; inspect limit switches; verify power to lift system.
Filter system not operating	Pump, valves, clogged lines	Check filter pump; inspect valves; clear any clogs in lines.

Reset: Turn power off for 60 seconds to reset control board.

Service: 1-800-221-4583; www.frymaster.com