Frymaster HD160G User Manual

The Frymaster HD160G is a high-capacity gas fryer designed for commercial food service operations, featuring a 160-pound shortening capacity, high-efficiency gas burner system, solid-state temperature controls, automatic basket lifts, melt cycle, built-in filtration system, stainless steel construction, and safety features including high-limit thermostat and flame failure protection. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Utilities 7. Operating Procedures 8. Filtration System 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Stainless steel fry pot, Automatic basket lift system, Solid-state temperature controller, High-efficiency gas burner, Built-in filtration system, Drain valve, Control panel with digital display.

Feature	Description
Fry Pot Capacity	160 lbs shortening capacity
Heating System	High-efficiency gas burner with 200,000 BTU input
Temperature Control	Solid-state digital controller with ±5°F accuracy
Basket Lift	Automatic electric lift system
Filtration System	Built-in pump filter with automatic cycle
Construction	Type 304 stainless steel exterior and fry pot
Melt Cycle	Automatic solid shortening melt function
Safety Features	High-limit thermostat, flame failure device
Drain Valve	Manual or optional automatic drain
Control Panel	Digital display with temperature readout

Installation

Unpack and inspect contents. Position in appropriate location with proper clearance.

Location Requirements: Minimum 6" clearance from combustible walls, adequate ventilation.
Gas Connection: Connect to appropriate gas supply (natural or propane) with shut-off valve.
Electrical Connection: Connect to 120V AC, 60Hz grounded outlet for controls.
Ventilation: Connect to approved exhaust hood system.
Leveling: Adjust leveling legs for proper operation.

WARNING! Installation must be performed by qualified technician. Ensure all local codes are followed.

First-Time Setup

Complete installation checks before initial operation.

Leak Test: Check all gas connections with soap solution before lighting.
Fill with Shortening: Add solid shortening to proper level (marked on fry pot).
Melt Cycle: Turn on MELT function to liquefy solid shortening.
Temperature Calibration: Verify temperature controller accuracy with test thermometer.
Basket Lift Test: Operate lift mechanism through full cycle.

CAUTION! Never operate with water or moisture in fry pot. Keep area clear of flammable materials.

Specifications

Model: HD160G Gas Fryer
Capacity: 160 lbs shortening, 65 lbs product per hour
Gas Input: 200,000 BTU/hour (natural gas or propane)
Temperature Range: 200°F to 375°F (93°C to 191°C)
Electrical: 120V AC, 60Hz, 15 amp
Dimensions: 42" W × 36" D × 42" H (1067 × 914 × 1067 mm)
Weight (Empty): 450 lbs (204 kg)
Basket Size: 16" × 16" × 10" (406 × 406 × 254 mm)
Ventilation: Requires Type I hood with minimum 500 CFM
Construction: 304 stainless steel, welded construction

Controls and Settings

Control Panel: POWER switch, Temperature control dial, Digital display, Basket lift controls, Melt button, Filter cycle button.

Temperature Control: Set desired frying temperature (200-375°F). Digital display shows actual temperature. Basket Lift: UP/DOWN buttons control automatic lift. Melt Cycle: MELT button activates shortening melt function. Filter System: FILTER button initiates filtration cycle. High Limit: Automatic safety shut-off at 425°F.

Connecting Utilities

Gas: 3/4" NPT gas connection with shut-off valve. Electrical: 120V grounded outlet. Ventilation: Exhaust hood connection.

Turn off all utilities before connecting.
Gas Line: Use approved gas piping with drip leg sediment trap.
Electrical: Use dedicated circuit with proper grounding.
Ventilation: Connect to Type I hood with adequate CFM rating.

Tip: Have gas connections pressure tested by qualified technician.

Operating Procedures

Daily operation sequence for optimal performance.

Startup: Turn POWER switch ON. Set temperature to desired setting.
Preheat: Allow 15-20 minutes to reach set temperature.
Loading: Place food in basket, lower into oil using lift control.
Frying: Monitor cooking time based on food type.
Removal: Raise basket, allow to drain over fry pot (15-30 seconds).
Shutdown: Turn temperature to OFF, then POWER switch OFF.
Filtering: Perform filtration at end of day or as needed.

WARNING! Never leave fryer unattended during operation. Use proper protective equipment.

Filtration System

Built-in pump filter system for oil maintenance.

Pre-filter: Allow oil to cool to 250°F or below.
Activate: Press FILTER button to start pump.
Drain: Open drain valve to transfer oil to filter tank.
Filter: Oil passes through filter paper, removing particulates.
Return: Close drain valve, press RETURN to pump oil back to fry pot.
Clean: Dispose of used filter paper, clean filter housing.

Frequency: Filter daily for heavy use, every 2-3 days for light use.

Care & Cleaning

Daily and weekly maintenance procedures.

Daily: Wipe exterior with damp cloth, clean crumb tray.
Weekly: Drain and clean fry pot completely, inspect burners.
Monthly: Check gas connections, clean pilot assembly.
Seasonally: Inspect exhaust system, check safety controls.

CAUTION! Always turn off gas and electrical power before cleaning. Never use water spray on hot surfaces.

Regulatory Information

NSF/ANSI 4 certified for commercial use. AGA/CGA design certified for gas appliances. Meets ASHRAE ventilation standards. UL listed for electrical components. Manufactured to comply with applicable safety standards. For technical support, contact Frymaster at 1-800-221-4583 or visit www.frymaster.com. Serial number located on rating plate.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Fryer won't heat	Gas supply, pilot, thermostat	Check gas valve, relight pilot, verify thermostat setting.
Temperature fluctuates	Thermostat calibration, gas pressure	Recalibrate thermostat, check gas pressure (7" WC natural gas).
Basket lift not working	Motor, limit switches, power	Check motor operation, test limit switches, verify electrical connection.
Oil not filtering	Pump, clogged lines, valve position	Check pump operation, clear lines, ensure drain valve open.
Burner flame yellow	Air adjustment, burner clog	Adjust air shutter, clean burner ports.
Oil smoking excessively	Temperature too high, old oil	Check thermostat calibration, replace oil if degraded.

Reset: Turn POWER off for 30 seconds to reset electronic controls.

Service: 1-800-221-4583; www.frymaster.com