Frymaster HD60G User Manual

The Frymaster HD60G is a high-efficiency gas fryer designed for commercial kitchen use, featuring a 60-pound shortening capacity, solid-state electronic ignition, automatic basket lifts, digital temperature control, melt cycle, built-in filtration system, stainless steel construction, and energy-saving features. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Utilities 7. Operating Procedures 8. Filtration System 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Stainless steel fry pot, Electronic control panel, Automatic basket lift system, Built-in filtration, Gas supply connection, Drain valve, Temperature probe.

Feature	Description
Frying Capacity	60 lbs shortening capacity
Ignition System	Solid-state electronic pilotless ignition
Basket Lift	Automatic electric lift system
Temperature Control	Digital thermostat with melt cycle
Filtration System	Built-in pump filter system
Construction	304 stainless steel exterior
Energy Efficiency	High-efficiency burners with heat exchanger
Safety Features	High-limit thermostat, flame failure device
Drain System	Manual drain valve with filtration return
Control Panel	Digital display with function buttons

Installation

Unpack and inspect contents. Position on level, stable surface with proper clearance.

Gas Connection: Connect to appropriate gas supply (natural or propane) with proper pressure regulator.
Ventilation: Ensure adequate overhead hood ventilation meeting local codes.
Electrical Connection: Connect to 120V AC, 60Hz grounded outlet.
Leveling: Adjust leveling feet to ensure proper oil drainage.

WARNING! Installation must be performed by qualified technician. Ensure proper gas leak check before operation.

First-Time Setup

Complete installation checks before initial use.

Season fry pot: Clean interior, fill with shortening, run melt cycle.
Calibrate thermostat: Use calibration mode to verify temperature accuracy.
Test basket lifts: Ensure smooth operation of automatic lift mechanism.
Program settings: Set temperature presets, filtration intervals.

CAUTION! Never operate without oil/shortening. Allow proper heat-up time before first use.

Specifications

Model: HD60G Gas Fryer
Capacity: 60 lbs shortening, 30-35 lbs product per hour
Gas Type: Natural Gas or LP (convertible)
Gas Consumption: 120,000 BTU/hr (natural), 105,000 BTU/hr (LP)
Electrical: 120V AC, 60Hz, 5 amps
Temperature Range: 200°F to 375°F (93°C to 191°C)
Dimensions: 30"W x 36"D x 42"H
Weight: 285 lbs (empty)
Construction: 304 stainless steel, cast iron burners
Warranty: 1 year parts and labor

Controls and Settings

Digital control panel with temperature display and function buttons.

Control Panel: POWER ON/OFF, TEMP SET, MELT CYCLE, FILTER, BASKET UP/DOWN, RESET.

Temperature Control: Digital thermostat with ±5°F accuracy. Melt Cycle: Automatic solid shortening melt function. Filter Timer: Programmable filtration interval reminder. Basket Controls: Automatic timed lift with manual override. Safety Controls: High-limit thermostat, flame failure device, over-temperature protection.

Connecting Utilities

Gas: 1/2" NPT gas connection with shut-off valve. Electrical: 3-prong grounded outlet.

Turn off all utilities before connecting.
Connect gas line with proper thread sealant (gas-rated only).
Check for leaks with soap solution before operation.
Plug into dedicated 120V grounded outlet.

Tip: Install drip pan under drain valve for easy cleaning.

Operating Procedures

Daily operation steps for optimal performance.

Power On: Press POWER button, set desired temperature.
Load Baskets: Fill baskets no more than 1/2 full for proper cooking.
Frying: Lower baskets automatically or manually, monitor cooking time.
Lift Baskets: Automatic lift at set time or manual override.
Drain/Filter: Use FILTER function to pump oil through filter system.
Shutdown: Turn to OFF position, allow to cool before cleaning.

WARNING! Never leave fryer unattended during operation. Use proper protective equipment.

Filtration System

Built-in pump filter system for oil maintenance.

Activate Filter: Press FILTER button, open drain valve.
Pump Oil: Oil pumps through filter paper back to pot.
Replace Filter: Discard used filter paper after each use.
Reset System: Close drain valve, press RESET to return to fry mode.

Filter daily for best oil life and food quality.

Care & Cleaning

Daily and weekly maintenance procedures.

Cool Down: Allow fryer to cool completely before cleaning.
Exterior: Wipe with damp cloth and mild detergent.
Interior: Clean with fryer cleaner after oil removal.
Components: Remove and clean baskets, filter system weekly.

CAUTION! Never spray water on hot surfaces. Avoid abrasive cleaners on stainless steel.

Regulatory Information

NSF/UL certified for commercial use. Complies with ANSI Z83.11 standards. Gas connections must meet National Fuel Gas Code. For support, contact Frymaster Technical Service at 1-800-221-4583 or visit www.frymaster.com. Copyright © Frymaster LLC. All rights reserved.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No ignition	Gas supply, ignition module	Check gas valve, verify power to ignition module.
Temperature fluctuation	Thermostat, probe	Calibrate thermostat, clean temperature probe.
Basket not lifting	Motor, limit switches	Check lift motor, inspect limit switches.
Oil not filtering	Pump, clogged filter	Verify pump operation, replace filter paper.
Burner not staying lit	Flame sensor, gas pressure	Clean flame sensor, check gas pressure.

Reset: Power off for 60 seconds to reset electronic controls.

Service: 1-800-221-4583; www.frymaster.com