Frymaster RE180 User Manual

The Frymaster RE180 is a high-efficiency commercial fryer designed for professional kitchen use. It features a 180-pound shortening capacity, solid-state temperature controls, automatic basket lifts, energy-saving modes, built-in filtration system, stainless steel construction, digital temperature display, melt cycle, and safety features including high-limit thermostat and cool zone. Below are key sections for safety, features, installation, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Utilities 7. Operating Procedures 8. Filtration System 9. Cleaning & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Stainless steel fry pot, Digital control panel, Automatic basket lift system, Built-in filtration, High-efficiency heating elements, Drain valve, Cool zone, and Safety switches.

Feature	Description
Frying Capacity	180 lbs shortening capacity
Heating System	High-efficiency tubular heating elements
Temperature Control	Solid-state digital thermostat with melt cycle
Basket Lift	Automatic electric lift system
Filtration System	Built-in pump filter with manual/auto modes
Display	Digital temperature readout and timer
Construction	304 stainless steel exterior and fry pot
Energy Saving	Idle mode reduces energy consumption
Safety Features	High-limit thermostat, cool zone, safety switches
Drain System	Manual drain valve with filter return

Installation

Unpack and inspect for shipping damage. Position in well-ventilated area with proper clearance.

Location: Place on level, stable surface near proper exhaust hood.
Gas Connection: Connect to appropriate gas supply (natural or propane) using approved piping.
Electrical Connection: Connect to dedicated 120V AC, 60Hz power source.
Venting: Ensure proper exhaust ventilation system is installed.
Fryer Leveling: Adjust leveling legs for stability.

WARNING! Installation must be performed by qualified technician. Ensure all local codes are followed.

First-Time Setup

Complete installation before initial startup.

Fill with shortening: Open drain valve, add shortening to proper level mark.
Power on: Turn main power switch to ON position.
Set temperature: Use temperature control to set desired frying temperature (typically 325-375°F).
Melt cycle: Allow fryer to complete melt cycle (do not begin frying until temperature is reached).
Test basket lift: Operate lift controls to ensure proper function.

CAUTION! Never operate without proper shortening level. Allow fryer to cool before servicing.

Specifications

Model: RE180
Capacity: 180 lbs shortening
Temperature Range: 200°F to 375°F (93°C to 191°C)
Heat Input: 180,000 BTU/hr (natural gas)
Electrical: 120V AC, 60Hz, 15A
Dimensions: 36" W x 36" D x 42" H (approx.)
Weight (empty): 450 lbs
Gas Type: Natural gas or propane (conversion kit required)
Production Rate: Up to 75 lbs fries per hour
Construction: 304 stainless steel

Controls and Settings

Control Panel: POWER switch, Temperature control, Basket lift controls, Timer, Filter controls, Digital display.

Temperature Control: Digital setpoint with actual temperature display. Basket Lift: UP/DOWN buttons with automatic hold. Timer: Digital countdown with audible alert. Filter System: FILTER ON/OFF, PUMP, DRAIN controls. Melt Cycle: Automatic when cold shortening detected. Idle Mode: Automatically reduces temperature during periods of non-use.

Connecting Utilities

Gas: 3/4" NPT gas connection. Electrical: 120V grounded outlet. Ventilation: Proper exhaust hood required.

Turn off all utilities before connecting.
Gas line must include shut-off valve within 6 feet of fryer.
Electrical connection must be grounded and dedicated circuit.
Ventilation must meet local codes for commercial kitchen exhaust.

Tip: Have utilities checked by qualified professional before first use.

Operating Procedures

Daily frying operations.

Preheat: Allow fryer to reach set temperature (green indicator light).
Load baskets: Place food in baskets, do not overload.
Lower baskets: Press DOWN button to submerge food.
Set timer: Use timer for consistent results.
Raise baskets: Press UP button when timer sounds or visually done.
Drain: Allow baskets to drain over fryer for 10-15 seconds.
Empty: Transfer food to holding station.
Idle mode: Fryer will automatically reduce temperature after 30 minutes of non-use.

WARNING! Never leave hot oil unattended. Use proper protective equipment.

Filtration System

Built-in filtration for oil maintenance.

Cool oil: Allow oil to cool below 250°F before filtering.
Prepare filter: Ensure filter paper is properly installed in filter pan.
Drain: Open drain valve, allow oil to flow into filter pan.
Pump: Turn on pump to return filtered oil to fryer.
Clean: Remove sediment from filter pan after completion.

Filter Frequency: Daily for heavy use, every 2-3 days for moderate use.

Cleaning & Maintenance

Regular maintenance ensures optimal performance and safety.

Daily: Wipe exterior with damp cloth, clean baskets and area around fryer. Weekly: Clean fry pot interior (when cool), check heating elements. Monthly: Inspect gas connections, check safety valves, verify thermostat calibration. As Needed: Replace filter paper, check basket lift mechanism.

CAUTION! Always disconnect power and allow to cool completely before cleaning. Never use water spray on hot surfaces.

Regulatory Information

NSF/UL certified for commercial use. Complies with ANSI Z83.11 standards for gas-fired fryers. Manufactured to meet FDA food equipment guidelines. For support, contact Frymaster Technical Service at 1-800-221-4583 or visit www.frymaster.com. Serial number located on rating plate inside door.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Fryer won't heat	Power/gas supply	Check power switch, gas valve, circuit breaker, pilot light.
Temperature inaccurate	Thermostat calibration	Check with thermometer, recalibrate if needed.
Basket lift not working	Motor/switch issue	Check power to lift motor, inspect limit switches.
Oil not filtering	Pump/clog	Check pump operation, clear drain line obstructions.
Excessive smoke	Oil quality/temperature	Filter oil, check temperature setting, replace oil if degraded.
Gas odor	Leak	Turn off gas immediately, check connections with soap solution.

Reset: Turn power off for 30 seconds to reset electronic controls.

Service: 1-800-221-4583; www.frymaster.com